Expo

Daco PLD-M Servo Driven Modular Rotary Die Cutter With A Semi Automatic Turret Rewinder

PLD250 / 350 / 430M Semi automatic turret rewinder available with two servo driven rotary die cutting stations, web width 250mm (10″), 350mm (13.75″) or 430mm (16.92") and offers the user the benefits of turret rewinding for short to medium run work.

Benefits

Unlike conventional turret rewinders, the Daco PLD-M servo-driven modular rotary die cutter offers all the benefits of turret rewinding but with very quick make-ready times. This allows shorter runs to be produced both quickly and more efficiently.

The PLD-M is a very efficient servo-driven rotary die cutter with a semi-automatic turret rewinder for very fast and efficient roll production up to a diameter of 340mm (13.38″). Unlike traditional die cutters, where the machine is stopped for a considerable time whilst operators cut and re-apply the web to the cores, the semi-automatic turret is only stopped for a few seconds whilst the turret indexes. New cores are applied to the rewind shaft whilst the machine is in production; the turret automatically cuts the web, applies the web to the new cores, and ejects finished rolls ready for packing.

Utilising the rotary die station(s) is a cost-effective solution for blank/plain label converting, or with the die removed, it can be used as a very productive slitter rewinder with a production speed of 175m/minute (492 ft/min).

The PLD-M utilises a colour touchscreen HMI interface, which features job storage for quick and easy setups. The machine remembers all the tension settings, count settings and turret parameters, enabling operators to change jobs in minutes.

Many clients find that the PLD-M is the ideal solution for producing direct thermal & thermal transfer labels for desktop and industrial printers, retail promotional labels and weigh scale labels.

If further automation or flexographic print is required – take a look at the Daco TD350 fully automatic turret rewinder.

Web width 250mm (10″), 350mm (13.75″) or 430mm (16.92″)


Daco PLD-M Servo Driven Semi-automatic Turret Rewinder

Standard Features

U Modular Unwind

  • Maximum unwind diameter: 700mm (27.5″)
  • 76mm (3″) air mandrel
  • Merobel electromagnetic particle brake
  • Automatic taper tension control
  • End of roll function – The user can program the roll end diameter – slowdown and/or stop – The system uses no roll followers or external sensors that can be damaged at roll changes. The diameter is programmed from the touchscreen operator interface.

BST Electronic Web guide

  • Ultrasonic sensor – enables guiding of opaque and clear materials.
  • Adjustable web guide sensor.
  • +/- 25mm (1″) correction.
  • Integral splice table with pneumatic interlocked web clamps.
  • Tape dispenser for splicing

1st Servo Driven Rotary Die Station

  • 250 model – 6″ to 16″ die repeats | 350 model – 8″ to 18″ die repeats | 430 model – 10″ to 24″ die repeats
  • RotoMetrics through-hardened anvil – 105T – 13.125″ repeat. (Removable and anvil & support roller for 430 model)
  • Precision ground steel die plates – 250mm (10″) model 16mm (0.62″) thick / 350mm (13.75″) model 20mm (0.78″) thick.
  • Gearing – 1/8 cp, 20-degree pressure angle.
  • A driven matrix stripping roller with adjustable tension control ensures reliable matrix stripping, enabling high-speed running even if the matrix rewind becomes unstable.
  • Matrix / Waste Rewind -700mm (27.5″) diameter.
  • 250 model – 76mm (3″) mechanical mandrel for waste rewind | 350 / 430 models Servo-driven waste/matrix rewind with a 76mm (3″) air mandrel.

2nd Servo Driven Rotary Die Station

  • 250 model – 6″ to 16″ die repeats | 350 model – 8″ to 18″ die repeats | 430 model – 10″ to 24″ die repeats
  • RotoMetrics through-hardened anvil – 105T – 13.125″ repeat. (Removable and anvil & support roller for 430 model)
  • Precision ground steel die plates – 250mm (10″) model 16mm (0.62″) thick / 350mm (13.75″) model 20mm (0.78″) thick.
  • Gearing – 1/8 cp, 20-degree pressure angle.

Servo Driven Draw Head

  • Silicone nip roller against a driven draw roller.
  • The silicone nip roller does not allow labels to attach themselves to it, reducing downtime.
  • Fully adjustable to allow for different label stocks.

Rotary Slitting

  • 3 quick set rotary scissor-slitting knives (shear knife).
  • Minimum slit width: 13mm (0.51″)
  • Lateral knife adjustment: +/- 8mm (0.31″)
  • Removable interlocked cutter guard for easy access to the slitting knives and anvils.

Razor Slitting

  • 3 slitting knives.
  • Minimum slit width: 10mm (0.39″)
  • Lateral knife adjustment: +/- 8mm (0.31″).

Turret Rewind – 3 Position

  • Maximum rewind diameter: 340mm (13.38″)
  • 3 x 76mm (3″) diameter quick change air shafts (or 3 of customer choice)
  • Servo driven.
  • Automatic taper tension control – automatic tension control.
  • Adjustable core positioning device – ensures accurate loading of cores onto the mandrel.
  • Automatic roll ejection system – enables easy removal of the finished rolls by the operator
  • Air mandrel end support

Count Facility

  • Labels.
  • Linear – metres / inches.
  • Batch count.
  • TLC – Total length count until reset by the operator.
  • Automatic calculation of slowdown and stop irrelevant of the web speed.

Colour touch screen HMI operator interface

  • Highlights machine status, error messages and warnings
  • Counting options
  • Tension settings
  • Job storage allows for easy & quick job setups – 100 jobs

Speed – 175 metres / minute – 575 feet / minute – dependent on material

It conforms to CE regulations, and all circuits use dual-channel safety switches, which are continuously monitored using a certified safety relay.

Optional Equipment

  • Modular UL 1m (40″) unwind with roll lift
  • Matrix stripping & rewind for second rotary die station
  • Sensor & software upgrade for die-cut to register applications
  • Air-assisted turn bar
  • 700mm (27.5″) product rewind
  • Kocher & Beck GapMaster adjustable clearance anvil & oil lubrication
  • Removable anvil – enables back-cutting/perforating
  • Matrix stripping roller or bar
  • Air mandrels – 19 to 76mm (¾” to 3″)
  • Daco DBS back scorer– enables edge trim to be wound with the waste matrix
  • RotoMetrics Hydra Jack die pressure gauges.
  • Digital print module.
  • RotoMetrics magnetic die cylinders
  • Additional rotary/razor slitting knives

Video / Gallery

Daco PLD-M Servo Driven Semi-automatic Turret Rewinder
Daco PLD430M servo driven modular rotary die cutter

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Product Documents

Daco PLD-M - Modular Die Cutter / Semi-Automatic Turret Rewinder - Product Brochure Download Now


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