Daco DCR die cut to register

The Daco DCR die cut to register machine allows pre-printed material to be die cut in register to the print.  The DCR re-register machine allows digitally printed webs to be finished both quickly and economically, the DCR offers both flexibility and high performance. Its design includes a quick make ready rotary scissor slitting box and touch screen HMI operator interface for quick and easy job setups.

Both the rewind and unwind tensions are fully and independently adjustable and have taper tension control as standard.  The unwind also has a programmable end of roll function, which allows the operator to select an end of roll diameter.

The Daco DCR is equipped with a single rotary die station using the latest in servo drive technology enabling a cutting accuracy of 0.25mm (0.010") at a constant running speed.

An E & L electronic web guide ensures that the finished rolls are perfectly wound, and an inspection table with adjustable splicing table (with pneumatic web clamps) is also fitted as standard, enabling splices to be made both neatly and easily.

Airshafts for both the unwind and rewind means that changing the rolls could not be simpler, and a programmable web advance system makes it easy to attach the web to the core when starting a new roll.

• Web widths 330mm (13") or 410mm (16")

• Unwind  
• Maximum unwind diameter: 762mm (30")
• 76mm (3") diameter air shaft
• Merobel electromagnetic particle brake
• Automatic taper tension control
• End of roll function - The user is able to program the roll end diameter – slowdown and/or stop - The system does not use any roll followers or external sensors that can be damaged at roll changes.  The diameter is programmed from the touch screen operator interface.
• Web up - the operator can, at the touch of a button on the touch screen operator interface, release the unwind brake to allow for easier webbing up of the machine.
• Splicing Table
• 700mm (27.5") Inspection area prior to web guiding and slitting with adjustable splicing facility and pneumatic interlocked web clamps.
• Stainless steel topped.
• Die Station  
• Die cut to register servo drive system - With an accuracy of 0.25mm 0.010")
• 10"-24" die repeats.
• Rotometrics through hardened anvil - 120T - 15" repeat.
• Gearing - 1/8 cp, 20 degree pressure angle.
• Lateral die adjustment
• Fully adjustable driven capstan roller.
• Matrix / Waste Rewind -609mm (24")diameter.
• 76mm (3") mechanical mandrel for waste rewind.
• Web guide 
• BST electronic web guide.
• Ultrasonic sensor – enables guiding of opaque and clear materials.
• Adjustable web guide sensor.
• +/- 12.5mm (1/2") correction.
• Draw Head
• Pneumatically operated silicone nip roller against a driven draw roller.
• The silicone nip roller does not allow labels to attach themselves to it reducing down time.
• Fully adjustable via a regulator and gauge.
• On / off feature to allow for easy webbing up of the machine.
• Interlocked so that the machine can not be started with the nip roller off.
• The draw roller is driven by a 1.5Kw (2 hp) motor to isolate the unwind tension from the rewind.
• Slitting
• 3 rotary scissor slitting knives (shear knife).
• Knife separation - Allows for easy setting of the knife and anvil with the web in place.
• Minimum slit width: 13mm (0.51")
• Lateral knife adjustment: +/- 5mm (0.196")
• Rewind
• 1 Product rewind
• Max rewind diameter: 457mm (18")
• 76mm (3") diameter with quick change air shaft
• Automatic taper tension control
• Merobel electromagnetic particle clutch
• Labels in / labels out rewinding
• Programmable web advance system - The web advance delay time is programmable from the touch screen -  enables easy attachment of the web to the core when starting a new roll.
• The mandrels are quick change.  The mandrel size is selected on the touch screen and is electronically compensated for, so there are no gears to change.
• The rewind is driven by a 1.5Kw (2 hp) motor.
• Count Facility
• Labels
• Linear - metres & feet
• Touch Screen Operator Interface
• Shows machine status - system messages, interlocks not met etc
• Quick and easy job set ups
• Counting options
• Tension settings
• Speed - 100 metres / minute - 328 feet / minute  - dependent on material
• Run Hour Meter
• Solid construction - built on a 3mm (0.118") cabinet with a precision ground steel 16mm (0.62") main plate.
• Conforms to CE regulations and all circuits use dual channel safety switches, which are continuously monitored using a certified safety relay.

• Modular 762mm (30") unwind
• Matrix stripping bar
• Foot pedal to jog the machine (assists in webbing up the machine)
• Air mandrels - 25 to 102mm (1 to 4")
• Rotometrics RD scorer - enables edge trim to be wound with the waste matrix
• Drello strobe light
• Missing Label Detection - 6 or 12 lane
• Laminating - self wound or with carrier
• Additional rotary slitting knives

Daco Solutions Limited
Unit 2, Oldbeck Road, Beverley,
East Yorkshire, HU17 0JW, UK
Tel: 01482 860288 International: +44 1482 860288
Fax: 01482 880942 International: +44 1482 880942
Email: Sales Department