Daco Solutions Ltd

Die Cutting and Slitting Machinery

Daco PLR250 / 350 / 430 Semi Automatic Turret Rewinder

The Daco PLR 3 spindle semi-automatic turret rewinder offers all the benefits of turret rewinding but with very quick make ready times unlike conventional turret rewinders. This allows shorter runs to be produced both quickly and more efficiently.

Unlike traditional inspection slitter rewinders, where the machine is stopped for a considerable time whilst operators cut and re-apply the web to the cores, the PLR semi-automatic turret is only stopped for a few seconds whilst the turret indexes.  New cores are applied to the rewind shaft whilst the machine is in production, the turret automatically cuts and applies the web to the new cores.

If further automation is required the Daco SVT fully automatic turret rewinder which is a servo driven offline turret rewinder with label closure which increases productivity further.

Web width 250mm (10″), 350mm (13.75″) or 430mm (16.92″)

Standard Features of the Daco PLR250 / 350 / 430 Semi Automatic Turret Rewinder

  • Unwind
    • Maximum unwind diameter: 700mm (27.5″)
    • 76mm (3″) air mandrel
    • Merobel electromagnetic particle brake
    • Automatic taper tension control
    • End of roll function – The user is able to program the roll end diameter – slowdown and/or stop – The system does not use any roll followers or external sensors that can be damaged at roll changes. The diameter is programmed from the touch screen operator interface.
  • Web guide
    • BST electronic web guide.
    • Ultrasonic sensor – enables guiding of opaque and clear materials.
    • Integral diagonal splice table with pneumatic web clamps.
    • Adjustable web guide sensor.
    • +/- 25mm (1″) correction.
  • Draw Head
    • Silicone nip roller against a driven draw roller.
    • The silicone nip roller does not allow labels to attach themselves to it reducing down time.
    • Fully adjustable to allow for different label stocks.
    • The draw roller is driven by a 1.5Kw (2 hp) motor.
  • Slitting
    • 3 quick set rotary scissor slitting knives (shear knife).
    • Minimum slit width: 13mm (0.51″)
    • Lateral knife adjustment: +/- 8mm (0.31″)
    • Removable interlocked cutter guard for easy access to the slitting knives and anvils.
  • Turret Rewind – 3 Position
    • Max rewind diameter: 250mm (10″)
    • 3 x 76mm (3″) diameter quick change air shafts (or 3 of customer choice)
    • Merobel electromagnetic particle clutch.
    • Automatic taper tension control – automatic tension control.
    • Adjustable core positioning device – ensures accurate loading of cores onto the mandrel.
    • Automatic roll ejection system – enables easy removal of the finished rolls by the operator
  • Count Facility
    • Labels
    • Linear – metres
    • Programmable auto slow down and stop when the count is reached
  • Colour Touch Screen Operator Interface
    • Highlights machine status, error messages and warnings
    • Counting options
    • Tension settings
    • Job storage allows for easy & quick job set ups – 100 jobs
  • Speed – 150 metres / minute – 492 feet / minute – dependent on material
  • Conforms to CE regulations and all circuits use dual channel safety switches, which are continuously monitored using a certified safety relay.

Optional Equipment

  • Modular 1m (40″) unwind
  • Rotary die station(s) for plain label production.
  • Lateral knife separation (rotary slitting)
  • Closed loop tension control for the unwind
  • Air mandrels – 25 to 76mm (1 to 3″)
  • Air mandrels 19mm (3/4″) for 350mm (13.77) model only.
  • Additional rotary slitting knives

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