Daco Solutions Ltd

Die Cutting and Slitting Machinery

Daco DTD250R Table Top Die Cut To Register Rotary Die Cutter

  • Daco DTD250R Table Top Die Cut To Register Rotary Die Cutter

The Daco DTD 250R is the perfect re-register die cut unit for utilisation with smaller digital label printing presses. The DTD 250R re-register die cut machine allows digitally printed webs to be finished quickly and economically. The machine offers the flexibility and high performance often found in much larger and more expensive systems. Its design includes a quick make ready shear knife slitting box and touch screen control that makes any job quick and easy.

The Daco DTD 250R table top die cut to register rotary die cutter is the cost effective solution to the finishing of digitally pre-printed webs from machines such as the Primera CX1200, Degrava 8500 and EFI Jetrion type machines. Using the latest in servo drive technology the material can be converted into finished rolls of digital labels at speeds of up to 130 metres / minute – 426 feet / minute .

The re-register rotary die cutter is available with either one or two rotary die stations, rotary slitting and independent tension control for the unwind and rewind.

Standard Features of the Daco DTD250R Table Top Die Cut To Register Rotary Die Cutter

  • Unwind
    • Maximum unwind diameter: 450mm (18″).
    • 76mm (3″) diameter air shaft.
    • Merobel electromagnetic particle brake.
    • Automatic taper tension control.
    • End of roll function – The user is able to program the roll end diameter – slowdown and/or stop – The system does not use any roll followers or external sensors that can be damaged at roll changes. The diameter is programmed from the touch screen operator interface.
  • Splicing Table
    • Fixed splicing table with a slot.
  • Die Station
    • Die cut to register servo drive system – With an accuracy of 0.25mm 0.010″) at a constant speed.
    • 153 – 406 (6″-16″) die repeats.
    • Rotometrics through hardened anvil – 84T – 10.5″ repeat.
    • 16mm (0.62″) thick precision ground die plates.
    • Gearing – 1/8 cp, 20 degree pressure angle.
    • In-feed and exit nip roller.
    • Matrix / Waste Rewind – 400mm (15.75″) diameter.
    • 76mm (3″) mechanical mandrel for waste rewind.
    • A driven matrix stripping roller with adjustable tension control ensures reliable matrix stripping, enabling high speed running even if the matrix becomes unstable.
  • Web guide
    • BST electronic web guide.
    • Ultrasonic sensor – enables guiding of opaque and clear materials.
    • Adjustable web guide sensor.
    • +/- 25mm (1″) correction.
  • Draw Head
    • Fully adjustable silicone nip roller against a driven draw roller.
    • The silicone nip roller does not allow labels to attach themselves to it reducing down time.
  • Rotary Scissor Slitting
    • 3 rotary scissor slitting knives (shear knife).
    • Minimum slit width: 13mm (0.51″).
    • Lateral knife adjustment: +/- 5mm (0.196″).
  • Rewind
    • 1 Product rewind.
    • Maximum rewind diameter: 360mm (14″).
    • 76mm (3″) air mandrel.
    • Merobel electromagnetic particle clutch.
    • Automatic taper tension control.
    • The mandrels are quick change.
    • Labels in / labels out rewinding.
  • Count Facility
    • Labels.
    • Linear – metres & feet.
  • Colour Touch Screen Operator Interface
    • Shows machine status – system messages, interlocks not met etc.
    • Quick and easy job set ups.
    • Counting options.
    • Tension settings.
  • Speed – 130 metres / minute – 426 feet / minute – dependent on material.
  • Run Hour Meter.
  • Conforms to CE regulations and all circuits use dual channel safety switches, which are continuously monitored using a certified safety relay.

Optional Equipment

  • 700mm (27.5″) diameter unwind with floor standing cabinet.
  • Closed loop tension control.
  • Re-register sensor for holographic materials.
  • Razor slitting – with on the run lateral adjustment and a 10mm (0.39″) minimum slit width.
  • Lateral knife separation.
  • Additional rotary die station (no waste rewind or stripping) servo driven.
  • Self wound laminating station, with taper tension control and end of roll function.
  • Laminatin station with a waste rewind for laminate backing paper, with taper tension control for the unwind and end of roll function .
  • Matrix stripping bar.
  • Upgrade BST web guide with an integral splice table and pneumatic web clamps.
  • Dual product rewinds.
  • Pneumatic web clamps for the splice table.
  • Air mandrels – 25 to 76mm (1 to 3″).
  • Daco DBS250 back scorer – enables edge trim to be wound with the waste matrix.
  • RotoMetrics Hydra Jack – die pressure guages for.
  • RotoMetrics magnetic die cylinders.
  • Additional rotary slitting knives.